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Technology · 3 min read

Solar safety: earthing, lightning protection and surge devices

By the Genius Solar Services engineering team · Reviewed by Dhirendra Bandil · Updated

The safety checklist

ComponentWhy it matters
Structure and module-frame earthingKeeps exposed metal at earth potential if insulation fails
Inverter / AC earthingProtects the house wiring and equipment
Lightning arrester with its own earthGives lightning a controlled path to ground
DC distribution box (DCDB)Fuses, surge protection and an isolator on the DC side
AC distribution box (ACDB)MCB/RCCB, surge protection and an isolator on the AC side
Solar DC cableUV- and heat-resistant, correctly sized to limit losses
MC4 connectorsWeatherproof, polarity-safe joints; must be properly crimped
Conduit and traysProtect cables from UV, rodents and abrasion

Why DC is different

DC arcs don't self-extinguish the way AC arcs do, and panels produce voltage whenever there's light — you can't "switch off the sun". That's why DC isolators, correct fuses and good connectors matter more than on normal house wiring.

Lightning and pre-monsoon storms

Indore sees intense thunderstorms before and during the monsoon. A roof-mounted lightning arrester with a dedicated earth, plus surge protection devices on both DC and AC sides, protects the inverter — the component most vulnerable to surges.

What to ask any installer

  1. How many earth pits or what earthing design, and for what?
  2. Which DCDB/ACDB components and SPD ratings?
  3. Which cable brand and size?
  4. Are connectors crimped with the proper tool?
  5. Will you give me a single-line diagram of my system?

We document all of this in your handover file. See also the inverter guide.

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